Ball mill

Home ≡ Mine Equipment ≡ Grinding Equipment ≡ Ball mill

Your Position

PRODCUCT CENTER

Ball mill

Publish time 2017-07-28 21:07

The main part of ball mill is a shell which is assembled on the bearing with low revolution speed. This ball mill is driven by motor through reducer and surrounding gear which can reduce the speed. Or this ball mill can be driven by synchronous motor with low speed. After gear reduces the speed, transmission assembly can rotate. There are many grinding mediums-ball- in the ball mill. Grinding mediums can be lifted to the certain height, and then thrown down or drain off under the effect of centrifugal force and friction. The materials are continuously feed into the shell, and then crushed by moving grinding medium, at last the product can be discharged by the force of overflow and continuously feeding. All the materials can go to the next process.

Popup Button
Popup Button
Popup Button

Performance Parameter Table of MQS Wet Grate Ball Mill

Model	MQS		MQS		MQS		MQS
Model	0909	0918	1212	1224	1515	1530	2122	2130
Drawing No.	K9272	K9273	K9261	K9260	K92513	K92514	K9245	K92411
Diameter (mm)	900		1200		1500		2100
Length (mm)	900	1800	1200	2400	1500	3000	2200	3000
Rotation	Left				Right
Medium Load (t)	0.96	1.92	2.4	4.8	5	10	15	20
Capacity(t/h)	0.22-1.07	0.44-2.14	0.17-4.0	0.4-5.8	1.4-4.3	2.8-9	According to the working conditions

Main Motor	Model	Y225S-8	Y225M-8	Y250M-8	Y315S-8	JR115-8	JR125-8	JR128-8	JR137-8
	Power(kw)	17	22	30	55	60	95	155	210
	Rotational Speed(r/min)	720	730			725		730	735
	Voltage(V)	380				380		380
Outline Dimension	Length(m)	4.75	5	5.2	6.5	5.77	7.6	8	8.8
	Width(m)	2.21	2.28	2.8		3.3		4.7
	Height(m)	2.05		2.54		2.7		4.4
Total Weight(t)		4.62	5.34	11.4	13.43	13.9	17.4	42.2	45
Remark		The weight of motor is not concluded

Performance Parameter Table of MQS Wet Grate Ball Mill

Model		MQS				MQS			MQS
Model		2721	2727	2736	2750	3230	3236	3245	3639	3645	3650	3660
Drawing No		K9235	K3236	K9237	SS3110	K9225	K9226	K9221	K9216	K9218	K92112	K9214
Diameter(mm)		2700				3200			3600
Length(mm)		2100	2700	3600	5000	3000	3600	4500	3900	4500	5000	6000
Rotation		Left Right				Left Right			Left Right
Medium Loading(t)		23	29	39	48	46	58	65	75	90	96	120
Capacity(t/h)		According to working condition						95-110	According to working condition			230
Motor	Model	JR147 -8	JR148 -8	TDMK 400 -32	TDMK 500 -32	TDMK 5400 -36	TDMK 630 -36	TDMK 800 -36	TDMK 100 -36/ 3600	TDMK 1250 -40	TDMK 1400 -40/ 3250	TDMK 1600 -40
	Power (kw)	260	310	400	500	500	630	800	1000	1250	1400	1600
	Speed (r/min)	735		187.5		167				150
	Voltage (V)	3000		6000	10000	6000
Dimension	Length(m)	9.28	9.9	11.9	13.18	13.7	14.3	12.7	15	15.2	17.6	17
	Width(m)	5.5		5.7	5.67	6.76		7.2		7.75		8.8
	Height (m)	4.5	4.4	4.5		5.1	5.2	5.7	6.3			6.5
Total Weight(t)		62	66	77	73.7	107.7	114.7	126	145	159.7	158	189
Remark		The weight of motor is not excluded

Performance Parameter Table of MQS Dry Grate Ball Mill

Model		MQG		MQG	MQG	MQG		MQG	MQG
Model		0909	0918	1212	1224	1515	1530	2122	2714
Drawing No		K9270	K9271	K9263	K9262	K92510	K92511	K9241	K2111
Diameter(mm)		900	1200	1500	2100	2700
Length(mm)		900	1800	1200	2400	1500	3000	2200	1450
Rotation		Left/Right
Medium Loading(t)		0.96	1.92	2.4	4.8	4	8	16	3
Capacity(t/h)		0.16-0.8	0.33-1.6	0.16-2.6	0.26-6.15	1-3.5	2-6.8	5-29	3
Motor	Model	Y225S-8	Y225M-8	JQO282-8	JQO292-8	JR115-8	JR125-8	JR128-8	Y280M-6
	Power(kw)	18.5	22	30	55	60	95	155	55
	Speed (r/min)	730				725		730	980
	Voltage(V)	380						220/380	380
Dimension	Length(m)	3.12	3.62	5.1	6.5	5.655	7.48	8.07	6.315
	Width(m)	2.21	2.23	2.8		3.26	3.3	4.839	3.562
	Height(m)	2.02		2.5		2.7		3.794	4.519
Total Weight(t)		4.39	5.36	10.5	12.545	13.48	18	46.9	22.6
Remark		The weight of motor is not excluded.

MQY Wet Overflow Ball Mill

Model		MQY 0918	MQY 1224	MQY 1530	MQY		MQY 2460	MQY 2721	MQY
Model		MQY 0918	MQY 1224	MQY 1530	2130	2136	MQY 2460	MQY 2721	2736	2740
Drawing No		K9274	K9264	K92519	K9247	K2112	SS3125	K9234	K9238	K92310
Diameter(mm)		900	1200	1500	2100		2400	2700	2700
Length(mm)		1800	2400	3000		3600	6000	2100	3600	4000
Rotation		Left Right
Medium Loading(t)		1.66	4.8	8	18	20	39	24	39	38
Capacity(t/h)		0.37-1.8	0.36-5.18	According to working condition
Motor	Model	Y225S -8	Y315S -8	JR125 -8	JR137 -8	JR1410 -8	TDMK 400 -32	JR 1410 -8	TDMK 400 -32	TDMK 400 -32
	Power(kw)	22	55	95	210		400	280	400
	Speed (r/min)	730		725	735		187.5	740	187.5
	Voltage(V)	380					10000	380	6000
Dimension	Length(m)	5.08	6.63	7.44	8.8	9.3	10.98	9.4	11.4	11.85
	Width(m)	2.3	2.8	3.34	4.7		5.67	5.6	5.7	5.667
	Height(m)	2.02	2.5	2.76	4.4		4.5	4.7	4.5	4.496
Total Weight(t)		5.4	12.24	16.28	43.2	46.8	39.4	63.9	70	78.8
Remark		The weight of motor is not excluded.

MQY Wet Overflow Ball Mill

Model		MQY		MQY				MQY
Model		3245	3254	3645	3650	3660	3690	4060	4561	5064
Drawing No		K9227	K92211	K9217	K92111	K9219	K92113	K9280	K9281	K9291
Diameter(mm)		3200		3600				400	4572	5030
Length(mm)		4500	5400	4500	5000	6000	9000	6000	6100	6400
Rotation		Left Right
Medium Load(t)		61	73	76	86	102	163	113	151	218
Capacity(t/h)		According to working condition
Motor	Model	TDMK 630 -36	TDMK 1000 -36/ 2600	TDMK 1000 -36/ 2600	TDMK 1250 -40/ 3250	TDMK 1250 -40/ 3250	TDMK 1800 -30/ 2600	TDMK 1500 -30/ 2600	TDMK 2200 -32	TM 2600 -30
	Power(kw)	630	1000		1250	1250	1800	1500	2200	2600
	Speed (r/min)	167			150		200	200	187.5	200
	Voltage (V)	6000
Dimension	Length (m)	14.6	15.8	15	17.157	17	19..187	16.555	16.563	14
	Width(m)	6.7		7.2	7.755	7.7	9.793	8.418	9.213	8.3
	Height(m)	5.2	5.1	6.3	6.326	6.3	7.493	7.429	8.132	9
Total Weight (t)		112	121	135	145	154	212	213	272	290
Remark		The weight of motor is not concluded

Weight of Each Parts（kg）

Model		Feeding	Charging	Shell	Bearing	Transm -ission	Discharge	Foundation	Electrical	Maximum Weight
MQG0909		198	604	1082	2x311	887	618	110	50	Gear 480
MQG0918				2040				123		Shell 585
MQS0909		230		1082			562	110		Gear 480
MQS0918				2040				123		Shell 585
MQY0918							633
MQG1212		180	1374	2277	2x847	1659	2721	221	100	Discharge Cover 1550
MQG1224				4238				257
MQS1212		627	1426	2277	2x853		2475	221
MQS1224				4238				257
MQY1224							1710			Discharge Cover 1010
MQG1515		160	2030	3626	2x890	2130	2710	296	250	Discharge 1320
MQG1530				6918				378		Shell 1980
MQS1515		660	2110	3626			2590	296		Discharge Cover 1320
MQY1530				6918				378		Shell 1980
MQY1530		70	2065	6600			2270	432
MQS2122		1870	5873	10230	2x2812	6862	7623	233	150	Gear 3950
MQS MQY	2130	1870		13770						Gear 3950
MQY2136		1461		17063	2x3200		5913			Shell4510
MQS2721		2690	9930	14900	2x1990	9150	12000	3240		Discharge Cover 6300
MQS2727				18700
MQS2736				24700			11900			Shell7580
MQY2736			11200		2x2700			2660
MQY2740				26800						Shell8250
MQS3230		5350	18380	27135	2x2700	15200	25155	3208		Discharge Cover 13000
MQS3236				32160
MQY3245			18300	39580	2x3400		19300	3628		Shell12760
MQY3254				47255						Shell14930
MQS3639		6690	24300	42700	2x3400	17500	33600	3700		Discharge Cover 17000
MQS3645				49300		17700		3860
MQS3650				56600		19600		3550		Shell18000
MQY3645			23400	49300		17500	24400	3700		Shell14700
MQY3650		5120	24300	56600		17700		3520		Shell18000
MQY3660			23400	67500				3860		Shell21400
MQY5064			34800	149900	2x6040	48980	37130	4370		ShellⅠ34700

MQBall mill is introduced
Ball mill which diameter is 900-2700 uses rolling bearing. Other ball mill which diameter is 3200mm or bigger than it uses totally closed 120ºself aligning “rocker” bearing which material is Babbitt metal with high percent of lead and low percent of Sin. There is a cooling water pipe under this bearing. It has static pressure structure, and is lubricated by high-low pressure lubrication station. Main bearings are sealed by rubber and lubricating grease. This kind of ball mill uses the technology of radial seal and automatic lubrication.

Large grinding machine equipped with slow driving device can make the host 0.15 r/min speed, for turning, repair, or loose load, at the same time equipped with jacking jacking device for repair with rotary department.

Ball mill is the material being broken, and then to smash the key equipment. It is widely used in cement, Portland products, new building material, refractory material, fertilizer, black and non-ferrous metal ore dressing and glass ceramics production industry, of all kinds of ores and other materials may be grinding of dry or wet grinding. Ball mill is suitable for all kinds of ores and other materials, is widely used in mineral dressing, building materials and chemical and other industries, can be divided into dry type and wet type two kinds of grinding way. According to the row of ore in different ways, can be divided into grid type and overflow type two kinds.

The working principle of the ball mill

Ball mill in the aerated concrete raw material preparation equipment is the most important in ball mill, he used to lime, gypsum, sand, slag, etc material grinding. Material only after grinding fineness and to the requirements can be fully mixed interaction, MQ principle of ball mill to make the products reach intensity, grinding is an important procedure in aerated concrete production, grinding process of large power consumption, ball mill is generally aerated concrete motor capacity of the largest equipment in the factory.

Ball mill is a horizontal cylinder, in and out of the hollow shaft and top parts, cylinder for long cylinder, cylinder is equipped with the grinding body, cylinder for steel manufacturing, fixed with steel plate and cylinder, grinding medium, generally for the steel ball, and according to the different diameter and a certain proportion into the cylinder, the grinding medium steel section is also available.

With the particle size of grinding material selection, material from the mill feed (hollow shaft into the cylinder body, when the ball mill simplified turning, grinding medium because of inertia and centrifugal force effect, the effect of friction, making it near the post on the cylinder liner was taken away by cylinder, when was brought to a certain height, be cast down by its own gravity, the whereabouts of the grinding medium like projectile of cylinder body of the material to break. Material composed of feeding device through the hollow shaft spiral evenly into the mill first warehouse, the warehouse has ladder plate or corrugated plate, built in different specifications of steel ball, cylinder rotate falling after the ball to a certain height, the centrifugal force is generated on the material and grinding effect. Material in the first warehouse after reaching coarse grinding, by monolayer partition storehouse board into the second warehouse, the warehouse with a flat plate, inside the steel ball, will further grinding material. Powder through the unloading Bi board, finish grinding homework.

Cylinder in the process of turning, grinding medium has slipped phenomenon, in the process of slide to the material to grinding effect, in order to effectively use the grinding effect, the teaching material particle size and a large, generally 20 grinding fine time, the mill cylinder body with every storehouse board separated into two parts, namely become two bin, material is steel ball break into the first warehouse, material into the second warehouse, steel end for material grinding, fine grinding qualified material from the discharge end of the hollow shaft discharge, material of feed particles small mill, such as sand ii slag, crude ash, mill barrel can not set partition, into a single warehouse tube mill, grinding volume also can use the steel section.

This machine is of horizontal cylindrical rotating device, gear transmission, the outer two positions, grate ball mill. Material composed of feeding device through the hollow shaft spiral evenly into the mill first warehouse, the warehouse has ladder plate or corrugated plate, built in different specifications of steel ball, cylinder rotate falling after the ball to a certain height, the centrifugal force is generated on the material and grinding effect. Material in the first warehouse after reaching coarse grinding, by monolayer partition storehouse board into the second warehouse, the warehouse with a flat plate, inside the steel ball, will further grinding material. Powder through the unloading Bi board, finish grinding homework.

Ball mill mechanical structure

Ball mill by feeding, discharging, rotary part, transmission part (reducer, small transmission gear, motor, electric control) and other major parts. Hollow shaft adopts steel, lined with removable, rotary wheel adopts gear hobbing machining, casting cylinder body with wear resistant lining board, has a good wear resistance. The machine is stable running, reliable work.

Ball mill host including cylinder, cylinder body with useful lining made of wear resistant material, have and maintain its rotating cylinder bearing bearing, have driven part, such as motor, and the drive gear, pulley, triangle, etc.

About called blade parts, generally not main components, components on the feed end inlet with internal screw them spiral blade, can be said on the discharge end parts discharging mouth with internal screw can call them spiral blade.

In addition on the discharge end if use screw conveyer in the auxiliary equipment, in the equipment will be called spiral blade parts, but strictly speaking, it is not parts of ball mill.

According to the material and the way of mine, can choose dry ball mill and wet grate ball mill. Energy-saving ball mill, with automatic self-aligning double row centripetal spherical roller bearings, small resistance, energy saving effect is remarkable. Cylinder parts, the original cylinder increases the discharge end a cone cylinder, both increase the effective volume of grinding machine, and make a tube within the medium distribution more reasonable. This product is widely used in non-ferrous metals, ferrous metals, non-metallic mineral processing field and chemical industry, building materials for the use of material grinding.

The overflow type ball mill

Overflow type ball mill with the rotation of the cylinder and the movement of grinding medium, mineral materials, such as broken gradually spread to the right, after the last out of the right of the hollow shaft neck overflow, thus its name.

Grate ball mill

Grate ball mill grid plate is installed at the discharge end, is composed of several pieces of fan hole plate, its Bi - 20 mm hole width is 7 mm, ore through Bi hole into the grating and the space between the end cover, and the board is lifting the material, material along the slip board, after tapered block and to the right to hollow shaft neck closed to discharge.

Energy saving ball mill

Energy-saving ball mill is commonly used in mineral processing production line equipment, efficient energy-saving cone ball mill, magnetic separator, flotation machine, etc.

The installation of MQ ball mill

Ball mill should be installed on a solid concrete foundation. Ball mill on the basis of design and construction of see ball mill assembly diagrams and foundation drawing. In order to guarantee the position accuracy of ball mill parts in use process does not have big change, ball mill on the basis of the whole structure should be adopted.

Concrete foundation compressive strength after reaching more than 75% can be installed on ball mill. Before installing response of quality inspection, the defects of the strength of concrete has no effect, the number of the reserved hole position and meets the requirements, the reserved hole clutter and without water, without pollution. By using "ground", when installation, on the surface should be embedded based on "center the board". Before installation on the basis of the center line of the draw all and made on the "center the board" marked the impact point of tag, as the middle line of the benchmark when installation.

Hoisting before dealing with ball mill for full acceptance of the parts, handle in time when problems found.

1, the specific requirements of the main bearing part see main bearing parts assembly drawing.

2, barrel part see rotary part assembly drawing.

3, transmission part see part of the assembly drawing.

4, overall relative position see assembly drawing.

上一个： RYZC serie......

下一个： MT cylinde......